As well as designing and manufacturing our own mezzanine floors we also install them, anywhere in the UK. We have a track record of fitting out high quality products to tight timescales and working around clients’ schedules to minimise downtime and allow them to continue trading while installation takes place.

USS started as an installation company before we acquired our own manufacturing facility and we are now in our fifth decade of managing the installation process for clients. The projects we have worked on range from retail stores and commercial office buildings to distribution centres and self-storage units.

Our experienced mezzanine floor installers understand the construction process and will fit your mezzanine floor in the most efficient way possible to provide other trades with access so that they can complete their part of the project on schedule.

How We Work

We manufacture our mezzanine floors from hot rolled steel, making them robust, and capable of storing heavy loads and supporting bulky equipment. We start the construction process by installing the hot rolled steel frame to the height required. We then install purlins, decking boards, handrailing with kickplates as well as any pallet gates and staircases.

Multi-tier mezzanine floors are a speciality of USS and have their own particular challenges. For example, most of our mezzanine floors have timber decks but for higher buildings we add a concrete floor every few levels to add stability. After the steel frame is erected, we then install purlins from the top down. Starting at the bottom again we fit the decking boards to all levels except those with a concrete floor.

The biggest challenge is taking all the plant and materials up. Firstly, the plant is taken up level by level and used to lift the heavy beams, decking and other materials. Then, as each tier is constructed a small gap is left so that the plant can be taken back down again. The gap is then filled from below.

Safety and Scale

Seven tiers is quite common, particularly in self-storage facilities, and more than ten levels is still no problem for our team as the same principles apply. In fact, the Empire State Building uses a mezzanine floor construction, and it is 102 storeys high!

We are also comfortable working on large scale projects including distribution centres, warehouses and customer fulfilment centres, as well as installing small mezzanine floors for offices.

USS has Safe Contractor Accreditation and we take the safety of our installers and your team very seriously.

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